Plating Systems & Technologies Inc.

Usage
17 fl oz per 100 sq ft
0 N/A
4.6 oz per 100 sq ft
2 oz per 100 sq ft
0.75 ea lb of Zinc
1.5 oz per 100 sq ft
7 lb per oz per sq ft
0.14 fl oz per 100 sq ft

After the Parts have been Coppered, you should add the Promoter:
Add 5.0 ounces 142 grams of High Efficiency Promoter
Allow 1-2 minutes for the Promoter to disperse in the barrel.

Load 500 pounds of Oil-Free Pins and Media to the Barrel
Adjust Water Level and Water Temperature to 70° to 75° F.

Next, Add 3.8 ounces 106 grams of Zinc Dust
Allow the Parts to achieve a silvery hue.  If they do not, add, in sequence, more Promoter and Zinc Dust.

You should make  15 adds of Zinc Dust, each consisting of:
Add   1.11 pounds 18 ounces of  Zinc Dust

or
675.5 grams of  Zinc Dust
Add   0.8 ounces 24 grams of  Continuation Promoter
Allow  2 minutes and 0 seconds between adds.

Allow the metal to plate out for 10 minutes after the last additional of metal, keeping the pH below 2.  You may wish to water-polish during this part of the cycle.

Summary

Add  42.5 fluid ounces 1257 milliliters of Starter  
Add  0.0 fluid ounces 0 milliliters of See Above

Let the Media and Chemistry fully clean the Parts, particularly in difficult-to-clean areas, before going to the Copper Step.

Name of Product
Starter
See Above
B.I.C. Powder
High Efficiency Promoter
XT/Plus Promoter  
Zinc Dust
Zinc Dust
Defoamer Powder

Cleaning

Product
201
No Acid
303
411
412
Zinc Flash
Zinc
606

Load

Promoting

Average Surface Area per 100 pounds            50

Factor                                                               0.5
Total Pounds to be Plated                               500
Total Surface Area in Barrel                            250
Calculation Number                                         2.5
Coating Thickness                                         0.002
Coating Weight                                             0.9472
Number of Metal Adds                                     15

Zinc Flash

Coppering

Amount
42.5 fl oz
0.0 N/A
11.6 oz
5.0 oz
12.6 oz
3.8 oz
16.6 lb
0.4 oz

Zinc Adds

Add 11.6 ounces 327 grams of B.I.C. Powder
Let the Parts Copper, which should take 4-8 minutes or less in a clean system; if the pins don't Copper, make sure the pH is below 2, and add more Copper.

Be sure to mainting the pH below 2; plating will stop if the pH rises above 2.5.  
Adjust the pH with Sulfuric Acid.
Check the thickness before discharging the Parts from the barrel.

Tips

SURFACE AREA, LOAD, THICKNESS & ADD INFORMATION