Plating Systems & Technologies Inc.
Usage
17 fl oz per 100 sq ft
0 N/A
4.6 oz per 100 sq ft
2 oz per 100 sq ft
0.75 ea lb of Zinc
1.5 oz per 100 sq ft
7 lb per oz per sq ft
0.14 fl oz per 100 sq ft
After the Parts have been Coppered, you should add the Promoter:
Add 5.0 ounces 142 grams of High Efficiency Promoter
Allow 1-2 minutes for the Promoter to disperse in the barrel.
Load 500 pounds of Oil-Free Pins and Media to the Barrel
Adjust Water Level and Water Temperature to 70° to 75° F.
Next, Add 3.8 ounces 106 grams of Zinc Dust
Allow the Parts to achieve a silvery hue. If they do not, add, in sequence, more Promoter and Zinc Dust.
You should make 15 adds of Zinc Dust, each consisting of:
Add 1.11 pounds 18 ounces of Zinc Dust
or
675.5 grams of Zinc Dust
Add 0.8 ounces 24 grams of Continuation Promoter
Allow 2 minutes and 0 seconds between adds.
Allow the metal to plate out for 10 minutes after the last additional of metal, keeping the pH below 2. You may wish to water-polish during this part of the cycle.
Summary
Add 42.5 fluid ounces 1257 milliliters of Starter
Add 0.0 fluid ounces 0 milliliters of See Above
Let the Media and Chemistry fully clean the Parts, particularly in difficult-to-clean areas, before going to the Copper Step.
Name of Product
Starter
See Above
B.I.C. Powder
High Efficiency Promoter
XT/Plus Promoter
Zinc Dust
Zinc Dust
Defoamer Powder
Cleaning
Product
201
No Acid
303
411
412
Zinc Flash
Zinc
606
Load
Promoting
Average Surface Area per 100 pounds 50
Factor 0.5
Total Pounds to be Plated 500
Total Surface Area in Barrel 250
Calculation Number 2.5
Coating Thickness 0.002
Coating Weight 0.9472
Number of Metal Adds 15
Zinc Flash
Coppering
Amount
42.5 fl oz
0.0 N/A
11.6 oz
5.0 oz
12.6 oz
3.8 oz
16.6 lb
0.4 oz
Zinc Adds
Add 11.6 ounces 327 grams of B.I.C. Powder
Let the Parts Copper, which should take 4-8 minutes or less in a clean system; if the pins don't Copper, make sure the pH is below 2, and add more Copper.
Be sure to mainting the pH below 2; plating will stop if the pH rises above 2.5.
Adjust the pH with Sulfuric Acid.
Check the thickness before discharging the Parts from the barrel.
Tips
SURFACE AREA, LOAD, THICKNESS & ADD INFORMATION
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